Searching for Broken Tool Detector? Our INSPECTOOL Broken Tool Detector is the world’s first proximity sensor based electro-pneumatic Broken Tool Detector Device. Also, it is world’s cheapest, long lived, robust, and high quality performance Electronic-controller less Broken Tool Detector device.

Quality issues and rejection of parts due to broken drill, tap and reamer are major costly problems that can be eliminated by Broken Tool Detector device.

Most of the existing Broken Tool Detector devices are very costly due to their critical design that comprises a separate sensing device and a separate controller device. Due to this, the customers need to pay lot of amount to buy tool breakage detection system.

INSPECTOOL Broken Tool Detector can eliminate both the above mentioned problems. This device is a proximity sensor based operating device having no extra electronic-controller thereby enabling the customers to save thousands of rupees by buying this product.

It has been designed for very accurate positive contact detection of broken tools like drills, taps and reamers. The device can be operated at any desired angle without any side effects from coolant, oil, chips and machine vibration.

HOW THE BROKEN TOOL DETECTOR WORKS

INSPECTOOL Broken Tool Detector device detects the normal tool or broken tool just by conforming to the rotating angle of a needle. The INSPECTOOL Broken Tool Detector is actuated by compressed air energy that causes rotary motion of the needle in 90 degrees if a tool is broken and results in generation of an input signal to stop a machining operation. It can be easily installed on any CNC, SPM and Drilling machines and even used for detecting parts and checking the removal of parts.

INCREASING QUALITY AND RELIABILITY

INSPECTOOL Broken Tool Detector device detects broken tools like drills, taps, reamers and automatically shut down the machining operation in CNC, SPM, or drilling machines to protect your product and improve your product quality and reliability without sacrificing productivity. This will save thousands of rupees by protecting the product from getting damaged.

INCREASING QUALITY AND RELIABILITY 

INSPECTOOL Broken Tool Detector detects broken tools like drills, taps, reamers and automatically shut down the machining operation in CNC, SPM, or drilling machines to protect your product and improve your product quality and reliability without sacrificing productivity. This will save thousands of rupees by protecting the product from getting damaged.

INSPECTOOL Broken Tool Detector device is available in one model:

1. BTD – SD4 – LR90

With the use of model BTD — SD4 — LR90, the shaft along with the needle of the broken tool detector can rotate 90 degrees in both clockwise (CW) and counterclockwise (CCW) directions by interchanging the pneumatic tubes of application ports A1 and A2